Ph.D. | IIT BHU

Dr. Mithlesh
Kumar Mahto

Mechanical Engineer • Researcher • Academician

Friction Stir Welding • Manufacturing • Materials Engineering

0 Citations
0 H-Index
0 i10-Index
0 Publications
MKM

About Me

I am an accomplished Mechanical Engineer and Researcher holding a Ph.D. from IIT BHU (Varanasi), an M.Tech in Materials Engineering from NIT Durgapur, and a B.E. from RGPV, Bhopal.

My research is centred on Friction Stir Welding & Cladding, where I pioneered a multi-pass FSW technique to deposit copper on mild steel substrates for corrosion protection. I have authored 11 peer-reviewed journal papers in high-impact Q1 journals with a cumulative H-Index of 6.

I am currently serving as faculty at Centurion University of Technology and Management, Odisha (NIRF 201–300).

βš™οΈ
Manufacturing
πŸ”©
Friction Stir Welding
πŸ”₯
Gas Metal Arc Welding
πŸ–¨οΈ
3D Printing
πŸ”¬
Materials Engineering
πŸ—οΈ
Additive Manufacturing

Academic Qualifications

2023
PhD

Ph.D. β€” Mechanical Engineering

Indian Institute of Technology (BHU), Varanasi

Specialisation: Production Engineering
Thesis: Friction Stir Cladding of Copper on Mild Steel

2013
M.Tech

M.Tech β€” Materials Engineering

NIT Durgapur

Project: Effect of Microstructure Modification on Mechanical & Wear Properties of Al-Cu Alloy

2010
B.E.

B.E. β€” Mechanical Engineering

RGPV, Bhopal

2011
GATE

GATE Qualified β€” Mechanical Engineering

Percentile: 88.4

Teaching Experience

Present
1.5+ Years

Centurion University of Technology & Management

πŸ“ Odisha

NIRF Ranked 201–300 • Joined 22 August 2024

3.5 Years

GGSES Technical Campus

πŸ“ Bokaro, Jharkhand

NAAC B+ • Jharkhand University of Technology, Ranchi

1 Year

LNCT Bhopal

πŸ“ Bhopal, Madhya Pradesh

NIRF Ranked 201–300 • Rajiv Gandhi Proudyogiki Vishwavidyalaya

PhD Research

Friction Stir Cladding of Copper on Mild Steel and Its Characterisation

πŸ”·

Deposited 3 mm thick copper on mild steel substrate through multi-pass friction stir welding to protect the base steel from environmental corrosion.

πŸ”·

Evaluated clad quality through metallography, corrosion analysis, tensile, bend & hardness tests, and non-destructive tests including X-ray radiography, XRD, and AFM β€” confirming excellent bonding.

M.Tech Research

Effect of microstructure modification on mechanical and wear properties of Al-Cu alloy β€” explored semi-solid heat treatment for enhanced performance.

Journal Publications

01
Journal of Manufacturing Processes 2023

Effect of tool offset distance variation and mechanical property evaluation for effective cladding of copper to steel by friction stir cladding.

IF: 6.8 Q1 DOI β†—
02
Engineering Failure Analysis 2026

Failure analysis of refractory tungsten carbide tool containing different cobalt percentages during friction stir cladding of copper on steel.

IF: 5.7 Q1 DOI β†—
03
CIRP Journal of Manufacturing Science & Technology 2022

Friction stir cladding of copper on aluminium substrate.

IF: 5.4 Q1 DOI β†—
04
CIRP Journal of Manufacturing Science & Technology 2023

Corrosion behaviour of copper cladded steel produced using multi pass friction stir welding process.

IF: 5.4 Q1 DOI β†—
05
International Journal of Advanced Manufacturing Technology 2022

Cladding of copper sheet on mild steel using friction stir welding.

IF: 3.1 Q1 DOI β†—
06
Materials Today Communications 2023

Impression creep behaviour of different zones of pulsed gas tungsten arc welded Ti-6Al-4V alloy.

IF: 4.5 Q1 DOI β†—
07
Materials Today Communications 2024

Effect of friction stir processing on the mechanical properties of gas metal arc welded AISI 409L stainless steel plate.

IF: 4.5 Q1 DOI β†—
08
Proc. IMechE Part E: Journal of Process Mechanical Engineering 2022

Investigation of microstructure evolution and mechanical properties of gas tungsten arc welded dissimilar titanium alloys (CP-Ti/Ti–6Al–4V).

IF: 2.2 Q2 DOI β†—
09
Journal of Materials Engineering and Performance 2024

Analysis of electrode tip angle variation on weld geometry, distortion, and hardness in CP titanium welded using pulsed-GTAW.

IF: 2.0 Q2 DOI β†—
10
Metal Science and Heat Treatment 2024

Study of the influence of current pulsation during gas tungsten arc welding of Ti–6Al–4V alloy.

IF: 0.5 Q4 DOI β†—
11
Transactions of the Indian Institute of Metals 2025

Research Status and Development Trends of Copper Metal Matrix Composites Synthesized Through Friction Stir Processing.

IF: 1.6 Q2 DOI β†—

Conference Presentations

Oral

Tool offset variation and its evaluation for effective cladding of copper to steel in friction stir welding

COPEN 12 β€” IIT Kanpur • Dec 2022

Oral

Assessment of weld imperfections occurring during friction stir cladding of copper on aluminium

ICRAME 2022 β€” NIT Silchar • Feb 2022

Oral

Microstructure modification improves mechanical and wear properties of Al-Cu alloys

4th Int. Conf. on Advances in Materials Processing β€” IIT Kharagpur • Nov 2016

Oral

Assessment of weld imperfections during friction stir cladding of copper on aluminium

IIW-NWM β€” Kochi • Oct 2022

Oral

Microstructure modification and wear behaviour of semisolid heat-treated Al-Cu alloy

CSIR-NML β€” Jamshedpur • Apr 2013

Poster

Microstructure modification by semisolid heat treatment — πŸ† 3rd Prize

COMPOSIT, IIT Kharagpur • Mar 2013

Poster

Structure-property correlation of semisolid heat-treated Al-Cu alloys

NSAFM-2013, CSIR-CMERI β€” Durgapur • Jan 2013

Poster

Structure-property correlation of semisolid heat-treated Al-Cu alloys

NMD-ATM β€” Jamshedpur • Nov 2012

Achievements & Certifications

πŸ† Scholastic Achievements

  • 3rd Prize β€” METALLOMANIA Poster Presentation, COMPOSIT, IIT Kharagpur
  • Qualified National Mathematics Olympiad (AIMSTA)
  • Qualified National Science Olympiad (AISSTA)

πŸ“œ NPTEL Certifications

  • Principles of Casting Technology
  • Joining Technologies for Metals
  • Manufacturing System Technologies (Part 1 & 2)
  • Theory and Practice of Non-Destructive Testing

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